Post processing algorithm of five coordinate linkage for spiral bevel gear NC machine tool
According to the processing principle of spiral bevel gear, to process the bevel gear on the NC machine tool shown […]
According to the processing principle of spiral bevel gear, to process the bevel gear on the NC machine tool shown […]
The machine tool adjustment of the variable method for machining the small wheel is shown in the figure, and the
The gear pair model with semicircular initial crack is established. The mode 1 stress intensity factor is calculated when the
Tool position calculation is to calculate the position and attitude of the tool relative to the workpiece (referred to as
The figure is a graph of the leading edge mode I stress intensity factor of a semicircular crack with a
The pitch distance of the production wheel is R01, the helix angle β 01, and the rolling correction coefficient of
Von Mises proposed for material conditions under complex stress: The shape change energy density is: Therefore, Mises yield condition is:
When the small wheel is machined by the variable method, the tooth profile angle of the small wheel cutter head
The normal curvature and short-range torsion of the tooth surface of the pinion at the calculated point M are as
Let the angular velocities of large and small wheels are: ω G2 and ω G1: The speed of the big
The experimental measurement shows that the lower threshold of fatigue crack growth is 15.29 and 5.08 when the stress ratio
The right-hand wheel and the left-hand production wheel are an aligned hyperboloid gear pair, and the tooth surface of the
When the parameters of the motion law of the machine tool are determined, the motion equations can be formed by
The process pitch cone node of the spiral bevel gear coincides with the design pitch cone node, the pitch cone
The workpiece coordinate system is established by taking the installation surface of the workpiece gear as the coordinate plane and
The axial section of the cutter head is made, and the coordinate system is established as shown in the figure.
Establish the coordinate system as shown in the figure according to the geometric model of the machine tool. Among them,
Gear machining usually has direct generating method and indirect generating method. The direct generation method is to make the cutting
Spiral bevel gears and hypoid gears are on hypoid machine tools. The design principle of this machine tool is shown
When the gear pair is driven, the meshing point of the tooth surface expands into an approximate elliptical contact area
1. Simulation of gear shaping In order to verify the correctness of non-circular gear profile, matlab programming is used to
The formula is the calculation equation of non-circular gear profile (XCK, yck), and (XG, YG) is the involute profile of
Generally, transition curve should be designed for gear root, which can reduce stress concentration and improve gear bearing capacity. There
As shown in Figure 1, OC is the center of gear shaper cutter, G is any point on the initial
When the gear shaper cutter Hobbes the non-circular gear, its indexing circle does pure rolling on the pitch curve of
The flexibility matrix method is used to solve the three-dimensional elastic contact problem. The solution of the contact problem of
The design methods of non-circular gear tooth profile mainly include envelope method, hobbing tooth profile normal method and shaping tooth
Suppose that the pitch curve arc lengths of the driving and driven noncircular gears are S1 and S2, respectively The
As shown in Figure 1, P is the initial meshing point of the non-circular gear, O1 and O2 are the
According to the tooth surface generation method of parallel shaft internal meshing linear gear and pure rolling meshing condition introduced
The different choice of sign in the tooth profile section curve equation will affect the convexity and convexity of tooth
The obtained normal curvature and short-range torsion Aa1, BA1 and CA1 are along the direction of EA1 and TA1. Let
Taking the points on the contact lines R1 and R2 as the coordinate origin and the base vectors of fixture
Because the research idea is novel, the electromechanical combination involves a wide range, and needs solid mathematical theoretical knowledge, especially
Establish the space right-handed coordinate system, as shown in the figure. The installation center distance of linear gear pair is
According to the cause analysis of the shell forging crack, the forging deformation is increased by increasing the forging process,
The combined measurement network of super large gear includes laser tracker and its measurement system, flexible joint coordinate measuring arm
Diagramming the imaginary circle diameter DPT of helical gear measuring ball The figure is a diagram of the imaginary circle
The figure shows the geometric relationship of the measuring ball in the alveolar. The N-N section is the normal section
It is known that the parameter of an external cylindrical helical gear is Mn = 5, α n= 20 °,
According to the spiral bevel gear CNC machine tool of Gleason Company, the geometric model of the CNC machine tool
In order to study the influence of different applied torques on the vibration characteristics of gear pair and keep other
In order to study the influence of different helix angle on the vibration characteristics of gear pair, keeping other parameters
In order to study the influence of tooth thickness deviation on the vibration characteristics of gear pair and keep other
With the help of ANSYS / LS-DYNA, the finite element model of gear meshing pair is solved, and the gear
The time-varying meshing stiffness excitation and the transmission error excitation are two very important excitations in the actual operation of
Because the backlash of gear pair is usually realized by controlling the tooth thickness deviation, there must be a certain
Based on ABAQUS software, contour integral and MTs criterion are used to simulate the process of pitting corrosion crack propagation
The vibration data of each state of gear under 50% load is selected for experiment, and the sample length is
The working environment of shearer is bad, and the gear fault data of rocker transmission system is not easy to
1. Training data validation The 90 groups of trained samples are predicted by the RBF neural network established. Fig. 1
The rotational speed of P10 row is set at 3 000 R / min, and the load of P20 row
The connection form of parallel coupling planetary gear is shown in Figure 1, and each row has two parts connected.
Under the same basic working condition, the floating track of the sun wheel under three kinds of fault factors is
1. Simulation of planetary gear transmission system under fault free condition Using the established planetary gear dynamic model, when all
After the completion of the first propagation, the stress intensity factor is calculated, and the second crack propagation is carried
ABAQUS software and FRANC3D software will be used to analyze the fatigue life of internal gear plate crack [4-6]. The
Because the working condition of the gear is the same when the inner gear plate and the outer gear contact
According to the mechanical model of internal gear pair and gear dynamic model, the dynamic model of internal modified gear
The three ring drive mainly adopts the internal meshing angle modified gear, so the construction method of modified gear is