Carburizing and quenching process of low speed and heavy duty gear
1.Technical Requirements 20grni2moa steel material, module M = 6, number of teeth z = 38, width of teeth H = […]
1.Technical Requirements 20grni2moa steel material, module M = 6, number of teeth z = 38, width of teeth H = […]
When involute spur gear works, it has to go through the process of single tooth meshing and double tooth meshing
According to the advanced slicing function of gear modeling along the tooth width direction, the gear is sliced during gear
According to the motion relationship of gearbox transmission system and the advanced parameter modeling method of gear, bearing and other
According to the above research on the time-varying meshing stiffness of gears with pitting features, the periodic stiffness curve with
The displacement response of driving gear xp under different damping ratios (ζ = 0, 0.05, 0.10, 0.15) is plotted in
Taking the basic parameters of gear pair 1 as an example, it is difficult to use regular geometric algorithm to
Micro pitting can be regarded as the precursor of the occurrence of early pitting characteristics, and its geometric characteristics are
According to the randomness of the pitting formation area, the pitting physical model under the random distribution shown in Figure
For as shown in figure 1 (b) along tooth width direction more corrosion characteristics of the model, select the multipoint
For as shown in figure 1 (a) along the direction of the tooth profile of multipoint corrosion characteristic model, selecting
The multi-point erosion model can be mainly divided into the direction along the tooth profile and the direction along the
According to the schematic diagram of pitting section in Figure 1, the section at the node is selected to study
According to the characteristics of pitting metal shedding, the most intuitive performance after pitting is that the width of meshing
According to the measured data and theoretical calculation analysis of surface micro topography roughness of machining parts, the approximate relationship
Let A1 be the contact area of the largest single asperity, and the contact of the tooth surface can be
In order to verify the simulation model, the minimum oil film thickness is far less than the root mean square
1.Fracture morphology analysis 1.1 macroscopic observation of fracture The three teeth of the driving gear of the starting motor are
The basic parameters of gear pair 2 are selected to calculate and analyze the time-varying meshing stiffness with friction effect.
The quasi-static calculation method is adopted in the finite element simulation calculation, that is, the stiffness under the load at
In the meshing process of gear pair, the relative sliding and rolling occurs between the meshing tooth surfaces, which causes
According to the two models of contact stiffness calculation, the following are calculated and discussed respectively. Firstly, according to the
The measurement can be divided into two cases: the measurement of the profile error of the end face on the
As one of the important components of gear stiffness, it is very important to calculate the matrix stiffness reasonably and
The enveloping hourglass worm with variable tooth thickness involute gear is a new type of worm. At present, there is
The vibration signal of gearbox can directly reflect its operation status, so the gearbox fault diagnosis based on vibration signal
According to the semi empirical formula model, the contact stiffness is related to the contact load. According to the description
Based on the above measurement principle, the milling involute enveloping hourglass worm sample shown in Figure 1 is tested in
The accurate three-dimensional model of variable tooth thickness involute gear enveloping hourglass worm is established. In the five axis linkage
Gear pair 2 is selected to study and analyze the effect of gear geometric parameters on tooth stiffness. The curve
The gear pair parameters are selected for tooth stiffness simulation analysis. The selected gear pair parameters cover two different tooth
In order to further calculate the meshing interval expression of gear in a single period from meshing in to meshing
According to the spatial meshing principle of involute spur gear, when a pair of standard involute tooth profiles are meshed,
According to the theory of mechanics of materials and elasticity, a beam/bar with equal section length of Z is taken
When the cyclic contact stress on the tooth surface exceeds the fatigue limit of the material, a micro crack appears
The accurate modeling of gear is an important basis for analyzing the contact stress and crack propagation law of gear.
Reducing the fluctuation of static transmission error is a well-known tooth profile modification criterion, but in practice, there are not
As shown in Figure 1, it is the contour map of CHTE under different profile modification parameters of gear pair
It is well known that the optimum amount of tooth direction modification varies with the meshing tooth direction error and
Adjust the synchronous speed of the motor so that the speed of the motor under rated load can be increased
Adjust the synchronous speed of the motor to 150, 500, 750, 1250, 1470, 1750 and 2000 R / min respectively
Vibration acceleration is the most direct phenomenon caused by the dynamic load of the system. At the same time, the
Fig. 1 (a) and (c) respectively show the dynamic reaction curve of the front and rear bearing 1 of the
Fig. 1 (a) and (c) show the dynamic meshing force curves of the front and rear gear pair 1 of
Dynamic load is the direct cause of vibration and fatigue failure of transmission system. Analyzing the dynamic load of each
Involute gear has the characteristic that the center distance changes while the transmission ratio remains unchanged, so the center distance
Figure 1 shows the comparison of the center motion track of the driving and driven gears of the front and
When shearer cuts coal, the rocker box will produce complex three-dimensional dynamic deformation under the joint action of internal and
The main research contents are as follows: 1) The natural vibration characteristics of the coupled system are solved and the
Firstly, the natural vibration characteristics of the coupled system are solved. By simplifying the dynamic equation of multi-stage gear transmission
Multi stage gear transmission is a system composed of cutting motor, cutting transmission system and cutting roller, which is used
Mode (including natural frequency and mode) is the inherent property of multi degree of freedom system. It describes the natural
Bearing is a standard part widely used in all kinds of mechanical equipment, and it is the key component to
The cutting motor of shearer is squirrel cage three-phase asynchronous motor. The mechanical characteristics of cutting motor refer to the
The drum bears the function of cutting coal. The load on the drum has an important impact on the stress
Gear shaft is a solid or hollow cylindrical member with variable cross-section, and its finite element model can be established
According to Newton’s second law, the dynamic equation of the system is established as follows Where I (I = R,
The internal excitation of planetary gear train is complex, and the power transmission path changes with the turnover of planetary
Firstly, the finite element model of rocker box is established in ABAQUS, and its mass matrix and stiffness matrix are
By using the lumped parameter method, a 12 degree of freedom dynamic model of a pair of fixed axis gears