Experimental results of dynamic characteristics of helical gear transmission system
Since the theoretical model does not carry out finite element modeling on the box, and the effective value of vibration […]
Since the theoretical model does not carry out finite element modeling on the box, and the effective value of vibration […]
According to the characteristics of the forging process, the tooth profile of the spiral bevel gear is trimmed, which is
Take the modification amount of helical gear profile CA = 30 μ m. The helical gear profile modification length La
Zhang Liang et al. Proposed a calculation method for the position and length of helical gear meshing line. Because this
In actual processing, forging blanks are mostly formed by pre forging. First, the blank is pre forged into a blank
Spiral bevel gear pair conjugate pinion tooth surface Σ 1 modification, in the field of calculation point m, it is
The helical gear tooth direction modification length Lc = 10mm, and the helical gear tooth direction modification amount CC is
On the basis of considering the nonlinear coupling excitation of stiffness and error, without considering the tooth direction modification of
The mixed lubrication model is composed of basic equations, Reynolds equation is composed of oil film equation, density equation, viscosity
The dynamic equation of helical gear system shown in the following formula is established by finite element method: Where m
Figure 1 shows that the tooth profile modification length Lc = 10mm and the tooth profile modification amount CC are
Benedict and Kelley studied the instantaneous contact friction coefficient of spur gears through the gear test bench, and studied the
In order to study the influence of different tooth profile modification amount and different modification length on the stiffness and
The reason of gear forging folding is that the metal flow is not smooth during final forging, so reducing the
The transplanting mechanism can be regarded as a two-bar manipulator. The positive and negative planetary gears in the eccentric gear
Place the eccentric fixed shaft gear train in the gear box (planet carrier), and the center wheel 1 rotates in
The unequal model solution of a pair of fixed shaft eccentric gears is extended to the fixed shaft gear train.
The external teeth of the part are spur gears and the internal teeth are involute spline teeth. Three forming process
According to the above model, the actual rotation angle of passive eccentric gear φ The numerical solution steps of 2
Two identical standard involute circular gears are installed eccentrically at their respective axes O1 and O2 in the same phase,
According to the above tooth profile generation method, the tooth profile calculation software of eccentric modified gear is designed in
During grinding, a large number of regularly arranged gear grinding cracks often appear on the surface basically perpendicular to the
In order to measure the profile error of spiral bevel gear on machine, the spatial coordinates and normal vector parameters
Based on the gear meshing principle and the gear cutting principle of spiral bevel gear large wheel, the tooth surface
The machining method of the eccentric modified gear generated by the modification method is the same as that of elliptical
The distribution of gear cracks is shown in Fig. 1 and Fig. 2. Carry out magnetic particle flaw detection on
The transmission between eccentric gears will produce backlash changes. Therefore, when calculating the displacement coefficient of eccentric modified gear in
1. Analysis of transmission angular displacement of eccentric gear and conjugate noncircular gear The initial position of the five gear
1. Five axis NC machining Five axis NC machining is a technology with high technical content and the widest machining
In the available literature, the manufacturing technology of ball gear pair explored can be summarized as casting molding, forming processing
Combining the research of machine tool adjustment parameters with finite element analysis is of great significance to the research of
According to the interference diagram of hobbing helical gear and the change of width parameters of helical gear and length
As required, the helical gear hobbing take the modulus of 2.5mm as an example for solid modeling. Using the designed
In intersecting shaft transmission, spiral bevel gear has the advantages of large bearing capacity, low noise and stable transmission. With
(1) Outer diameter of gear hob The outer diameter of gear hob not only affects the stability of cutting, but
1. NC machining process principle of spiral bevel gear Spiral bevel gear is only a kind of gear transmission, and
1. Material composition inspection The gear of shearer needs surface carburization and quenching. The material is 25CrMo steel specified in
Gear hob is the most widely used high-efficiency tool. Gears with any number of teeth with the same modulus can
1. Chemical composition analysis Firstly, the chemical composition of the original forging is analyzed, and it is found that the
(1) Undercutting theory of helical gears When the face gear engages with the tool, the speed of the former at
1. Chemical composition analysis The chemical composition analysis results of steel gears are shown in Table 1, which meet the
In the general NC grinding process, when the grinding wheel bears different loads, the cutting force changes accordingly. The change
The dynamic transmission error of spiral bevel gear system is related not only to the mechanical and geometric properties of
Taking a hypoid gear as an example, the geometric parameters of the hypoid gear and the setting parameters of the
The real tooth surface of large and small wheels is obtained by scanning measurement of spiral bevel gear tooth surface
The pre-processing of spiral bevel gear finite element analysis includes element selection, application of load boundary conditions and setting of
The traditional discrete data fairing algorithm is based on the curvature calculation of interpolation curve, and the “noise points” are
Three finite element models of gear pairs are established on ABAQUS platform: theoretical tooth surface, only large wheel meshing surface
The traditional NURBS surface interpolation algorithm interpolates the curve first and then fairs the curve. The defect of this method
1. Mathematical model of transmission error Figure 1 shows the dynamic model of spiral bevel gear transmission system under elastic
In the process of constructing the real tooth surface of digital hypoid gear, in order to quickly and accurately describe
According to Newton’s second law of motion and D’Alembert’s principle, an 8-DOF torsional vibration and translational vibration coupling dynamic model
In the actual use of hypoid gears, the wear phenomenon can be regarded as tooth profile error. In order to
In order to facilitate the establishment of the real tooth surface model, the theoretical tooth surface model is established first.
The above single pair of tooth stiffness algorithm is used to calculate the comprehensive meshing stiffness of helical gears with
For helical gear system, generally, the total coincidence degree is greater than 2, that is, at least two tooth pairs
According to the cutting parameters of equal height spiral bevel gear determined by simulation and the inclined angle of cutter
① Import the cutter bar and gear blank models established in UG into advancededge software according to the actual machining
The cutting path of contour spiral bevel gear with extended epicycloid cannot be fully simulated in advantageedge software. The actual
The process experiment mold design refers to the mold structure of the finite element model and the main size parameters