Test methods for heavy duty transmission gears
The main form of gear failure is bending fatigue failure. According to the failure physical stress intensity model, it is […]
The main form of gear failure is bending fatigue failure. According to the failure physical stress intensity model, it is […]
As an important index of engineering fracture analysis, stress intensity factor is adopted by most scholars. The proposal of stress
Multiply both sides of Paris formula by Da and integrate to obtain the formula: By substituting the stress ratio r
Comparing the solid line and dotted line in Figure 1, for the same material, the value of plane stress under
As the carrier of simulation calculation, grid plays a decisive role in the quality of simulation results. The selection of
When the tractor gear has defects, in the process of meshing transmission, the defects will have an impact on the
1) Define the ultimate load and maximum fatigue load The sample is fixed on the fixture by two round pins.
The comprehensive use of characteristic parameters can make a simple diagnosis of tractor gearbox, that is, to judge whether there
The fatigue fracture process of metal materials can be divided into three stages: crack initiation, propagation and instantaneous fracture. In
According to the formula, the stress intensity factors Ki, Kii and kiII are mainly used to characterize the stress field
Through theory and experiment, it is proved that when the tractor gearbox has no fault, the vibration signal energy is
At present, the research on the law of fatigue crack growth mainly uses experimental methods and numerical analysis methods. According
At a certain moment of gear transmission, the locally conjugate tooth profile engages and transmits load. When more than two
In the process of gear transmission, the rotation angle of each tooth of the driven gear can be expressed as:
When the vibration energy is large, such as broken tooth, serious tooth profile error and serious shaft bending, it will
When considering the deformation of gear teeth under load, the basic meshing equation shall be rewritten as: Δ r2、 Δ
Various defects will inevitably occur in the process of gear processing, installation and use, such as crack, tooth surface fatigue,
According to the contact conditions of the contact points, the contact equation of the contact boundary contact point pair can
The two elastic contact bodies Ω 1 and Ω 2 are separated into two independent objects. According to the elastic
In the vibration characteristic analysis of condition monitoring and fault diagnosis, the characteristic parameter method plays an important role. The
The original 20 node finite element method is adopted, which takes the eight vertices and the midpoint of twelve edges
Among the various methods of gearbox condition monitoring and fault diagnosis, vibration diagnosis method is widely used because of its
Spiral bevel gear is point contact in theory. After bearing, the contact area becomes surface contact due to elastic deformation.
The actual contact part on the tooth surface of a pair of bevel gears under normal meshing operation conditions is
Based on the systematic theoretical and Experimental Research on the precision forming process of bevel gear cold rotary forging, the
In EDM, there is a discharge gap between the tooth profile of concave model cavity and electrode tooth profile δ。
Spiral bevel gear is point contact conjugate transmission. Under light load, the gear pair forms an elliptical contact area near
The calculation of rotary forging deformation force can provide a theoretical basis for selecting the tonnage of rotary forging machine.
Swing head inclination γ It refers to the included angle between the cone die axis and the fuselage axis. Swing
According to the establishment of coordinate system and spatial matrix transformation, such as the distance from any point of wheel
At present, most of the spiral bevel gears used in China adopt the American Gleason gear system, and its design
i02 is the roll ratio of the machine tool and the process pitch cone of the spiral bevel gear. As
The preparation of bevel gear cold rotary forging preform needs three steps: forming, softening annealing and lubrication process design. 1)
In the process of spiral bevel gear machining, the large wheel often adopts the generating method and forming method, and
When two moving surfaces s (1) and S (2 When two moving surfaces s (1) and S (2) are driven,
When two surfaces s (1) and S (2) are completely conjugate, their relative curvature at the contact point is called
When two tooth surfaces mesh, the two tooth surfaces must be tangent at a point m in space. It can
Let s (T) be a surface moving continuously in space, u and V are its surface parameters. When expressed by
According to the processing principle of spiral bevel gear, to process the bevel gear on the NC machine tool shown
The machine tool adjustment of the variable method for machining the small wheel is shown in the figure, and the
The gear pair model with semicircular initial crack is established. The mode 1 stress intensity factor is calculated when the
Tool position calculation is to calculate the position and attitude of the tool relative to the workpiece (referred to as
The figure is a graph of the leading edge mode I stress intensity factor of a semicircular crack with a
The pitch distance of the production wheel is R01, the helix angle β 01, and the rolling correction coefficient of
Von Mises proposed for material conditions under complex stress: The shape change energy density is: Therefore, Mises yield condition is:
When the small wheel is machined by the variable method, the tooth profile angle of the small wheel cutter head
The normal curvature and short-range torsion of the tooth surface of the pinion at the calculated point M are as
Let the angular velocities of large and small wheels are: ω G2 and ω G1: The speed of the big
The experimental measurement shows that the lower threshold of fatigue crack growth is 15.29 and 5.08 when the stress ratio
The right-hand wheel and the left-hand production wheel are an aligned hyperboloid gear pair, and the tooth surface of the
When the parameters of the motion law of the machine tool are determined, the motion equations can be formed by
The process pitch cone node of the spiral bevel gear coincides with the design pitch cone node, the pitch cone
The workpiece coordinate system is established by taking the installation surface of the workpiece gear as the coordinate plane and
The axial section of the cutter head is made, and the coordinate system is established as shown in the figure.
Establish the coordinate system as shown in the figure according to the geometric model of the machine tool. Among them,
Gear machining usually has direct generating method and indirect generating method. The direct generation method is to make the cutting
Spiral bevel gears and hypoid gears are on hypoid machine tools. The design principle of this machine tool is shown
When the gear pair is driven, the meshing point of the tooth surface expands into an approximate elliptical contact area
1. Simulation of gear shaping In order to verify the correctness of non-circular gear profile, matlab programming is used to
The formula is the calculation equation of non-circular gear profile (XCK, yck), and (XG, YG) is the involute profile of