Influence of tool radial circular runout error on Gear Hobbing
The tool radial runout error ∆ mainly affects the tooth profile error of the gear. The modeling is shown in […]
The tool radial runout error ∆ mainly affects the tooth profile error of the gear. The modeling is shown in […]
Before LTCA analysis, firstly, the three-dimensional model of hypoid gear needs to be aligned for finite element mesh generation to
The schematic diagram of tool forefoot error is shown in the figure. When the cutter is grinding, there is an
There are 24 errors affecting the mutual position of gear hob and workpiece, including 12 motion errors and 12 installation
Under the actual working condition, due to the meshing dislocation of the drive axle hypoid gear under the load, the
The installation position of hypoid gear in the drive axle transmission system is shown in Figure 1. The hypoid gear
In order to analyze the material flow and stress conditions at different positions of forged spiral bevel gear, six points
The 18CrNiMo7-6 spur gear provided by Zhengzhou Machinery Research Institute is taken as the research object, and the product part
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
Six points are selected on the tooth surface. Points P1 ~ P3 correspond to three positions on the convex surface
Since the theoretical model does not carry out finite element modeling on the box, and the effective value of vibration
According to the characteristics of the forging process, the tooth profile of the spiral bevel gear is trimmed, which is
Take the modification amount of helical gear profile CA = 30 μ m. The helical gear profile modification length La
Zhang Liang et al. Proposed a calculation method for the position and length of helical gear meshing line. Because this
In actual processing, forging blanks are mostly formed by pre forging. First, the blank is pre forged into a blank
Spiral bevel gear pair conjugate pinion tooth surface Σ 1 modification, in the field of calculation point m, it is
The helical gear tooth direction modification length Lc = 10mm, and the helical gear tooth direction modification amount CC is
On the basis of considering the nonlinear coupling excitation of stiffness and error, without considering the tooth direction modification of
The mixed lubrication model is composed of basic equations, Reynolds equation is composed of oil film equation, density equation, viscosity
The dynamic equation of helical gear system shown in the following formula is established by finite element method: Where m
Figure 1 shows that the tooth profile modification length Lc = 10mm and the tooth profile modification amount CC are
Benedict and Kelley studied the instantaneous contact friction coefficient of spur gears through the gear test bench, and studied the
In order to study the influence of different tooth profile modification amount and different modification length on the stiffness and
The reason of gear forging folding is that the metal flow is not smooth during final forging, so reducing the
The transplanting mechanism can be regarded as a two-bar manipulator. The positive and negative planetary gears in the eccentric gear
Place the eccentric fixed shaft gear train in the gear box (planet carrier), and the center wheel 1 rotates in
The unequal model solution of a pair of fixed shaft eccentric gears is extended to the fixed shaft gear train.
The external teeth of the part are spur gears and the internal teeth are involute spline teeth. Three forming process
According to the above model, the actual rotation angle of passive eccentric gear φ The numerical solution steps of 2
Two identical standard involute circular gears are installed eccentrically at their respective axes O1 and O2 in the same phase,
According to the above tooth profile generation method, the tooth profile calculation software of eccentric modified gear is designed in
During grinding, a large number of regularly arranged gear grinding cracks often appear on the surface basically perpendicular to the
In order to measure the profile error of spiral bevel gear on machine, the spatial coordinates and normal vector parameters
Based on the gear meshing principle and the gear cutting principle of spiral bevel gear large wheel, the tooth surface
The machining method of the eccentric modified gear generated by the modification method is the same as that of elliptical
The distribution of gear cracks is shown in Fig. 1 and Fig. 2. Carry out magnetic particle flaw detection on
The transmission between eccentric gears will produce backlash changes. Therefore, when calculating the displacement coefficient of eccentric modified gear in
1. Analysis of transmission angular displacement of eccentric gear and conjugate noncircular gear The initial position of the five gear
1. Five axis NC machining Five axis NC machining is a technology with high technical content and the widest machining
In the available literature, the manufacturing technology of ball gear pair explored can be summarized as casting molding, forming processing
Combining the research of machine tool adjustment parameters with finite element analysis is of great significance to the research of
According to the interference diagram of hobbing helical gear and the change of width parameters of helical gear and length
As required, the helical gear hobbing take the modulus of 2.5mm as an example for solid modeling. Using the designed
In intersecting shaft transmission, spiral bevel gear has the advantages of large bearing capacity, low noise and stable transmission. With
(1) Outer diameter of gear hob The outer diameter of gear hob not only affects the stability of cutting, but
1. NC machining process principle of spiral bevel gear Spiral bevel gear is only a kind of gear transmission, and
1. Material composition inspection The gear of shearer needs surface carburization and quenching. The material is 25CrMo steel specified in
Gear hob is the most widely used high-efficiency tool. Gears with any number of teeth with the same modulus can
1. Chemical composition analysis Firstly, the chemical composition of the original forging is analyzed, and it is found that the
(1) Undercutting theory of helical gears When the face gear engages with the tool, the speed of the former at
1. Chemical composition analysis The chemical composition analysis results of steel gears are shown in Table 1, which meet the
In the general NC grinding process, when the grinding wheel bears different loads, the cutting force changes accordingly. The change
The dynamic transmission error of spiral bevel gear system is related not only to the mechanical and geometric properties of
Taking a hypoid gear as an example, the geometric parameters of the hypoid gear and the setting parameters of the
The real tooth surface of large and small wheels is obtained by scanning measurement of spiral bevel gear tooth surface
The pre-processing of spiral bevel gear finite element analysis includes element selection, application of load boundary conditions and setting of
The traditional discrete data fairing algorithm is based on the curvature calculation of interpolation curve, and the “noise points” are
Three finite element models of gear pairs are established on ABAQUS platform: theoretical tooth surface, only large wheel meshing surface
The traditional NURBS surface interpolation algorithm interpolates the curve first and then fairs the curve. The defect of this method
1. Mathematical model of transmission error Figure 1 shows the dynamic model of spiral bevel gear transmission system under elastic